A.S. and Sons has specific managerial experience and Consulting competence with extensive process technology, Practice and know-how to Sugar, Power, Pulp, Paper, and it's Allied Industries from concept to Commissioning.

Sugar

• Feasibility and Detailed project reports for Sugar, Alcohol, and By-Products Industries.

• SWOT analysis included in the Feasibility studies. ​

• Technology selection for the Sugar Factory and due diligence visits to the reference plants of the potential suppliers. ​

• Engineering to determine duty specifications for equipment suppliers.

• A follow up with Financial Consultancy and Assistance in preparing the bankable Feasibility / Financial model and preparing a Business plan. ​

• Provide assistance in Finalizing Plant Layouts, General Arrangement Drawings and Compilation of Basic Engineering Data. ​

• Comprehensive study of local conditions covering Cane Development, Sugar Production and Sales Networking. ​

• Sensitivity Analysis and R.O.I studies.

• Plantations, White sugar, Raw sugar, and Refined sugar - Adoptions of Sustainable processes for sugar productions, and meeting quality requirements of all products as per respective international standards.

• Assisting clients in optimizations and prioritization of Capex planning for on seasons and off seasons.

• Optimizations of efficiency from cane handling to cane packing.

• Balancing, Modernization, Rehabilitation and expansion of existing sugar factories. ​

• Debottlenecking of plants and process.

• ​Process automation in sugar plants.

• Value Engineering.

Power & Energy Conservation

• Power plant operation and Maintenance Services.

• Project planning, Execution and Commissioning Service.

• Power plant Electrical System and Grid synchronization. ​

• Steam Generators with Auxiliaries.

• Turbo-Generators with Auxiliaries along with Evacuation Systems. ​

• Power plant automation.

• Fuel and Ash handling Systems.​

• Selection and sizing Equipments. ​

• Thermodynamic Heat Cycle Design for Bio-mass Cogeneration. ​

• Energy Audit of plants.

Sugar Distillery and Refinery Plant

• Concept, to Commissioning and Stand-alone for Distilleries and Refineries.

• Providing Design Consultation Services of Balance of Plants (BOP) including Fire Fighting Systems, Ancillaries, e.t.c for Sugar, Refinery and Distillery Plants.

Pollution Control Systems

• Providing Consultation services of the best feasible solutions against the pollution generated from Sugar and it's Allied Industries which include Air Pollution Equipment and Water Treatment Technologies.

Project Management and Project Engineering Services

• Preparing Master Factory Plans in line with site topography and ground conditions. ​

• Drawing specifications and scope as per project requirements. ​Utilities - Power, Water, Effluent Treatment Plants, Water Treatment Plants, DM plants, e.t.c. ​

• Provide assistance in finalizing plant layouts, Overall Site General Arrangement (GA), Drawing and Compilation of Basic Engineering Data to facilitate detailed engineering of the Project. ​

• Develop a procurement philosophy for the project package. ​

• Existence of expertise and facilities in terms of trained and experienced technical manpower and the latest software like AutoCAD, Pro-E, Catia, Bricscadd and STAD. ​

• Foundation and structural designing for Sugar, Power, and Allied Industry Projects. ​

• Detailed study and preparation of monthly progress reports in MS project. This includes, Master Project plans, Work Package plans, Coordination plans,

• Manufacturing plans, & Quality Assurance plans.

• Attending Kick-Off meetings with clients and main equipment suppliers in a lead role and coordinate periodic project review meetings with suppliers, Site teams, Clients and Sub-Contractors.

• Approval of price breakup, monitoring contractual performances and evaluating contractor's claims or variations wherever applicable.

• A time management system to track the project progress versus a baseline schedule.

Procurement Services

• Develop a procurement philosophy for work package

• Prepare tender documents, tender queries, tender adjudication & commercial negotiation with suppliers.

Quality Management, Expediting & Inspection Services

• Appraisal and Evaluation of prospective suppliers.

• Review of designs & Approval of major drawings and quality control visits during manufacturing , including signing off of equipment prior to shipping. Approval of Q.A.Ps.

• Submission of inspection reports (periodic and pre-dispatch) to the client. Quality checks during stage-wise inspection and also at the site before erection.

• Ensuring sequential dispatches by suppliers with respect to construction activities.

Construction Management, Supervision, Erection & Commissioning

• Provide supervisory services for monitoring construction activities of the contractor.

• Prepare plans to synergize the construction activities with equipment supply schedules.

• Commissioning services and providing expertise to achieve desired results from P&M.

• Performance testing services.

Factory Operations

• Selection of proper process for the product mix as per requirements of the client/project.

• Optimization of efficiencies from raw materials to packing and from power production to distribution.

• Automation of plants and processes including power, distillery, and pulp / paper units.

• Debottlenecking of plant & process including power, distillery, & pulp / paper units.

• Steam consumption <38% on cane with process steam minimization by adoption of latest economy measures and equipments.

• Plant balancing, modernization, refurbishment, and rehabilitation of power, Sugar & by-product industries.

• Minimization of power consumption & utilization of saved power for supply to grid / by-products processing / irrigation in capture plantations.

• Minimization of sugar losses.

• Minimization of down time by adoption of different maintenance techniques in Off-season and pro-active & preventive maintenance during season.

• Man power planning / training of personnel as per skill requirements. ​Value Engineering.

Overhauling & Maintenance

• Overhauling & maintenance of plant during shutdown.

• Solving problems faced during factory operations.

• Establishing technical & Operational (O&M) systems for sugar, co-generation and distillery units.

• Efficiency improvement of old & sick sugar mills through O&M services.

• Skills development and manpower training for sugar complexes converting sugar, Co-generation and alcohol production.

• Developing management systems for efficient business operations.